Shenzhen Keith Electronic Equipment Co., Ltd.
Shenzhen Keith Electronic Equipment Co., Ltd.
Panasonic Radial Lead Component Insertion Machine RL132
  • Panasonic Radial Lead Component Insertion Machine RL132
Panasonic Radial Lead Component Insertion Machine RL132

Panasonic Radial Lead Component Insertion Machine RL132

Payment Type:
T/T
Incoterm:
FOB, CFR, EXW
Min. Order:
1 Bag/Bags
Min. Order:
1 Bag/Bags
Delivery Time:
7 Days
Transportation:
Ocean
Port:
Hong Kong
Quantity:

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Basic Info
Basic Info
Place of Origin: Japan
Payment Type: T/T
Incoterm: FOB,CFR,EXW
Transportation: Ocean
Port: Hong Kong
Product Description
Product Description

Features

The RL132 is a radial component insertion machine with guide pin system capable of high-speed insertion at a tact time of 0.14 s/component, 

which also results in saving energy and reduced operation noise.
1.High-speed and High-density Insertion
   High-speed insertion at a maximum tact time of 0.14 s/component allows higher-density insertion.
2.Improved Operation Rate
   •The fixed component feeder provides components without stopping the machine which allows longer hour operation.
   •Auto supply recovery function and the programming features also contribute to longer hour operation of the machine.
3.Higher Reliability
   Insertion positions are corrected based on the offset obtained through visual recognition of insertion holes on PC board, ensuring highly reliable insertion.


Machine Specifications

Model ID RL132
Model No. NM-EJR5A NM-EJR6A
PCB dimensions (mm) L 50 x W 50 to L 508 x W 381
Max.speed 0.14 s/component
No.of component inputs 40 80 (Connection mode), 40 + 40 (Exchange mode)
Applicable components Pitch 2.5/5.0 mm (standard), 7.5 mm and 10 mm (option),
Resistor, Electrolytic capacitor, Ceramic capacitor, LED, Transistor, Filter, Resistor network
PCB exchange time about 2 s to about 4 s (Room temperature 20 °C)
Insertion direction 360°direction by 1°increment

Electric source *1

3-phase AC 200 V, 3.5 kVA
Pneumatic source 0.5 MPa, 80 L/min (A.N.R.)
Dimensions (mm) W 2 104 x D 2 183 x H 1 575 *2 W 3 200 x D 2 417 x H 1 575 *2

Mass *3

1750 kg   2350 kg



            Item                                                    Details
Power supply  Rated voltage        3-phase 200 / 220 V ± 10 V selectable
                              380 / 400 / 420 / 480 V ±20 V selectable
 Frequency             50 / 60 Hz
 Rated capacity       Approx. 3.5kVA
Air supply  Supplied air pressure      Min. 0.45 MPa to Max. 0.8 MPa
                                      (Operation air pressure: 0.45 ~ 0.5 MPa)
 Supplied air mass           Approx. 80 L / min. (A.N.R)
Note: Quick coupler attached (SMC KK13P-03M, KK13S-03F).
Dimensions  NM-EJR5A         W2,104 x D2,183 x H1,575 mm
                              (Not including signal tower)
 NM-EJR6A        W3,200 x D2,417 x H1,575 mm
                              (Not including signal tower)
Mass  NM-EJR5A        Approx. 1,750 kg (main body only)
 NM-EJR6A        Approx. 2,350 kg (main body only)
Environmental requirements  Ambient temperature       20°C ± 10°C
Operating controls  Interactive operation via color LCD touch screen
    English/Japanese/Chinese selectable with a single button Recognition screen
    (displays the recognized board image on a superimposed window)
    Hierarchical menu (Operator/Engineer)
 I /O functions        SD card slot
                              (standard equipment)
 Communication      LAN comunicaton (TCP/IP)
Coating color  Standard color    White: W-13 (G50)

Basic Performance

                              Item                                                                            Details
Insertion tact time  • Max. tact time: Approx. 0.14 s/point (0.17, 0.20, 0.25, 0.3 s/point  changeable)
 =REMARKS=

 *1 X-Y table movement at the tact time of 0.14 s/point: Within 36 mm Insertion       

      direction: each 1degree (0°- 90°, 0°- (-)90° : 0.14 s/point)

                                             (90°- 180°,91°- (-)180°: 0.20 s/point)

 *2 The tact time above is enabled only when components are continuousl              

      taped.  (Tact time varies if there are missing portions.)

 *3 Tact time varies between the beginning and the last of the insertion.
 *4 Tact time varies when new components are inserted for recovery.

 *5 Tact time varies also if 10 or more feeders are operated at a time due to the        

      NC data setting.

 *6 Tact time must be set between 0.25 and 0.30 s when inserting components        

      more than 12 mm in diameter or more than 18 mm in height

Applicable components

 Insertion pitch: 2.5 and 5.0 mm (standard), 7.5 and 10.0 mm (option)

 Height: Hn = Max. 23 mm

 Diameter: D = Max. 13 mm
 Resistors, electrolytic capacitors, ceramic capacitors, LEDs, transistors, filters   and resistor networks
Component packaging  • Taping (in pack or reel)
 =REMARKS=

 Component pack must be lower than 360 mm and width less than 62 mm.

 Component reel must be up to 360 mm in diameter and 62 mm in width.

 Bracket and reel shaft are required. Cannot be used on the upper stage of the   supply unit.
PCB replacement time  • Approx. 2 second (Ambient temperature: 20°C):
 =REMARKS=
 PCB replacement time only includes time for loading. It takes approx. 4 to 5   seconds including the table return time.
Applicable PCB  • Dimensions
   Min. 50 x 50 mm to Max. 508 x 381 mm

   Width-to-length ratio: Width should be equal to or less than length. 

   Consult us for boards having width longer than length.

 • Allowable insertion area
   Min. 50 x 40 mm ~ Max. 508 x 371 mm
 • Thickness
   1.6 mm ± 0.15 mm (for standard specification)
 =REMARKS=

 Boards of thickness from 0.6 mm (min.) to 2.0 mm (max.) are applicable. 

 Even if the board thickness is within the above range, clinched angle of 

 the  inserted lead or lead length may vary, or board transfer error may 

 occur depending on the shapes of board or insertion holes. Please contact 

 us in advance.


 • Mass
    Max. 1 kg per board including inserted components.
 • Flow direction
    Right to left (Standard) or Left to right (Option)
 • Board positioning method
    Pin positioning (Standard, without positioning in the Y direction),
 =REMARKS=
    Contact us separately for edge positioning.
Insertion pitch  • 2-pitch (standard), 3-pitch or 4-pitch (option)
   2.5 mm and 5.0 mm (standard),
   2.5 mm ,5.0 mm ,7.5 mm ,or 2.5 mm ,5.0 mm ,7.5 mm,10.0 mm (Option)
Insertion direction  • 360 degrees by 1 degree
Anvil  • Cutting & Clinch type system (Piezoelectric detection system)
No. of component inputs  • NM-EJR5A   40 types
 • NM-EJR6A   80 types

Control Specifications

                            Item                                                         Details
Control system    Microcomputer system
Programming method    X-Y axes: Absolute coordinate commands
   Insertion pitch: Absolute commands
   Component feeder: Feeder number designation
Least command increment of X-Y table    0.01 mm / pulse
Program    Number of NC programs
   Built-in flash memory        200 programs, 5000 steps / program
    (Note: In case of programs involving pattern repeat, the total number
     of steps after expanding the program must be less than 5,000.)
   SD card                             Depends on the card capacity. (up to 2 GB)
Indication light    Signal tower (3 lamps, top to bottom: red/yellow/green)
Hole position offset    Determines optimum insertion positions based on the recognition of all
     insertion positions to make positional corrections (XY and q).
Self-diagnosis function    Presents on the color LCD the machine status when the power is ON and    
     situation of any troubles occurred, as well as countermeasures against the
     troubles.
Others    Programming functions Pana
    PRO J
    PanaPROJ the software for optimizing the balance of line consisting of
    multiple machines and for assigning data is available.
   Data compatibility

    Data from conventional RH series (RH, RH6, RHP, RHP2, RH2, RH3, RH5, RHSG, RHS, 

    RHS2, RHS2B, RHU, RHU2, RHUP, RG131 and RL131) can be directly used on the RL132.


=REMARKS=

When restarting the machine after a long stop, check that there is nothing wrong with the machine operations in Manual mode and idle the machine.

Rl132 2

    Shenzhen Keith Electronic Equipment Co., Ltd." located in Baoan District, Shenzhen. It is a supplier of AI and SMT equipment, spare parts, consumables and auxiliary consumption materials in China. Over the years, we have provided advanced equipment and parts for our customers to ensure high-quality service. And for exporting market, we are planing to developing Europe, North America, South America, Southeast Asia,India and where need SMT equipment spare parts.
     Business philosophy: cooperation, win-win, innovation, mutual assistance
     We have been adhering to the brand management concept of "focusing on product quality and customer needs", through the implementation of open innovation, excellent operation management, human resources development and other strategies, to comprehensively construct the core competitiveness of the company, create customer and social values, and win the unanimous praise of the vast number of customers and society.
    Main products:
    Panasonic Insertion Machine, Panasonic Insertion Machine Parts, Panasonic Placement Machine, Panasonic Placement Machine Parts, Panasonic Feeder & Feeder Parts, Feeder Trolley, SMT Cutter etc. To learn more about our products, please contact us through the following email address, look forward to your cooperation!

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