SMD LED PCB Aluminum Printed Circuit Board

SMD LED PCB Aluminum Printed Circuit Board 

LED means light emitting diode,PCB means printed Circuit board. So,  led pcb  is printed circuits board for light emitting diode. Currently in order to provide LED lighting`s life, LED lighting factory always use Metal core PCB for solder the LEDs Chip to the Circuit boards! As Metal Core PCB means the base material for PCB is metal, but not normal FR4, CEM1-3, etc, and currently what the metal used are Aluminum, Copper alloy. MCPCBs are used instead of traditional FR4 or CEM3 PCBs because of the ability to efficiently dissipate heat away from the components. This is achieved by using a Thermally Conductive Dielectric Layer.

The main difference between a FR4 board and MCPCB is the thermally conductive dielectric material in the MCPCB. This acts as a thermal bridge between the IC components and metal backing plate. Heat is conducted from the package through the metal core to an additional heat sink. On the FR4 board the heat remains stagnant if not transferred by a topical heatsink. According to Avago`s white paper a MCPCB with a 1W LED remained near an ambient of 25C, while the same 1W LED on a FR4 board reached 12C over ambient.

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Our Services:

1. PCB Design: One-stop EMS manufacturer, speciallized in designing wireless charging PCBA, bluetooth earphone & Voice box PCBA and other consumer electronics products.

2. PCB Manufacture: Standard FR4 1-36layer PCB, Flex PCB, Rigid-Flex PCB, HDI PCB, Rogers PCB, Metal Core PCB, etc.

3. PCB Assembly: SMT and THT assembly, available for 01005, fine pitch and BGA assembly.

4. Components Sourcing: Available to source all components shown in BOM file (BOM Kitting), hard to find components and long lead time components, etc.

5. One-Stop Turnkey PCBA Manufacture: PCB design+PCB Manufacture+Components Sourcing+PCB Assembly+Electronic Assembly, or PCB Manufacture+Components sourcing+PCB Assembly, etc.

Technical Capabilities:

PCB Manufacture Capabilities
Layers	1-36 layers
Material	FR-4 (Standard FR4, Mid-Tg FR4, Hi-Tg FR4, Lead free assembly material) , Polymide, Metal Core, Rogers, etc.
Board Thickness	0.1mm-6.0mm (.016"-.126")
Copper Thickness	1/2oz-6oz(18um-210um)
Board size	600mm*1200mm
Min Tracing/Spacing	0.075mm/0.075mm (3mil/3mil)
Min drilling Hole diameter	0.15mm(6mil), 0.1mm(4mil)-laser drill
Solder Mask	LPI, different colors(Green, Green matt, Black, Black Matt, White, Red, Yellow, Blue)
Silkscreen color	White, Blue, Black, Red, Yellow
Surface finish	Lead free HASL, immersion gold, golden finger, immersion tin, immersion silver, OSP, Carbon oil, plated hard gold(up to 100u")
Impedance tolerance	+/-5%~+/-10%
Chamfer of Gold Fingers	20, 30, 45, 60
Test	Flying probe or Testing fixture

 

PCB Assembly Capabilities
Quantity	From prototype to big volume, no MOQ
Assembly type	SMT, THT or Hybrid
Parts procurement	Full turnkey (we provided all components)
	Partial turnkey ( Customer provide the main components and we provide the rest)
	Kitted (Customer provide all components)
Component types	SMT 01005, BGA 0.3mm pitch, QFP 0.3mm pitch, etc.
Test	Custom testing, ICT, FCT, AOI, Test jig

 

Our Team and Office:

 

Our PCB Manufacture Factory:

 

 

Our PCB Assembly Factory:

 

FAQ:

Q: What files need for custom PCB manufacture?

A:  Gerber or .pcb or .pcbdoc or .brd file is required.

 

Q: What files need for custom PCB assembly order?

A: Gerber and the BOM files are required, if you have pick&place file, send it to us as well.

 

Q: What is payment terms acceptable?

A: For new customer and the total amount within 10000usd, 100% payment in advance by PayPal or T/T or WU. For total amount beyond 10000usd, please contact us.

 

Q: What files need for PCB/PCBA clone services?

A: For PCB/PCBA clone service, send us the pictures for evaluate first, and we will need 1-2 samples of the PCB/PCBA board for copying.