Auto Single Core Milling and Embedding Machine

Auto Single Core Milling and Embedding Machine is a model of contact smart card equipment which is integration of slots milling, chip embedding and glue laminating functions. The fixture design for card centering system, which can ensure the cavity depth is out of influence of card depth and dimension.

The slot milling heads can mill on X, Y axis individually, which solves the problem of card centering.

Every welding group contains two hot welding heads and one cold pressing head, which ensure the glue melting and card flatness.

Features:

1. Integration of cavities milling, vacuum cleaning, cavity detection, glue tape punching, lamination, module tape punching, module embedding and ATR testing.

2. Specialized fixture design for card centering system, protecting the milling depth from the influences of the card thickness and dimension.

3. Milling program can be designed by operator, cavity layer can be set 3 layers, each program can be save individually.  

4. X and Y the two separated milling stations can mill different profiles at the same time, or individually. It settles difficult problem of adjusting the center place on two stations while milling.

5. Z-Axis moving is realized through guide and ball screw driven by high precision servo motor, to provide the accurate milling depth. Special tool changing program make tool changing is fast and convenient. 

6. Depth detection device, double card detection device, card direction detection device and card correction functions.  

7. Cards transferred through belt driven by servo motor ensure the safety and stability of the machine. 

8. Film loading is controlled by serve motor with sensor detection. Faulty module can be distinguished automatically. 

9. IC tape feeding and collecting automatically.

10. Bad chips rejected automatically.

11. Special pick up module structure which ensure module without damage.

12. Module punching tool positioning by dowel pin.

13. Strip IC stepping is controlled by servo motor, feeding distance can be adjusted by parameter, and module has double protection with photoelectric sensor monitoring.  

14. Servo motor working with high precision guider and lead screw makes module transfer more stable and reliable. Module transfer position can be changed easily.

15. Special design for hot press station makes sure module sticking to plastic card tightly. It is convenient to change the hot pressers.

16. ATR test system ensures qualified rate of embedding.

17. Machine no embedding without chip on the card.

18. Each chip hot welding three times

19. Hot welding head, cold welding head all have water cooling function, ensure embedding quality.

20. Hot welding head have X & Y direction fine adjustment function. 

Technical parameter:

Company Profile:

Shenzhen Yuanmingjie Technology Co., Ltd was founded in 2010 for research and development of intelligent manufacturing equipment. With many years innovations and development, Yuanmingjie has become the High Technology Corporation who has got high reputation in China and overseas. Yuanmingjie is the Shenzhen innovative enterprise and the member of Shenzhen software industry association, we also got Guangdong province credible enterprise identification.

Yuanmingjie integrated R&D, manufacturing and sales, who concentrates on supplying better equipment and supporting facilities solution for smart card factories. Our main products include production line for contact smart card, contactless smart card, dual interface smart card, RFID electrical labeling and personalized equipment. 

Elites are valued by Yuanmingjie technology, lots of professionals with more than 10 years experience in equipment development gather here. With so many years of technical innovation and experience, Yuanmingjie breakthrough the traditional dependence of domestic enterprises on foreign techniques, reaches a leading position in China, who firstly adopts advanced Ultrasonic Embedding technique and Precision Vibrator Bowl. Meanwhile dual interface smart card equipment and milling and embedding two in one equipment have got National Invention Patent and CE certificate.

Spirit of Yuanmingjie: To develop by guide of market, to gain customers by credibility, to gain reputation by better quality.

Mission of Yuanmingjie: To create value for customers and society constantly.

Vision of Yuanmingjie: With continual technical innovation, wisdom and efforts from members of yuanmingjie, we will fulfill customers current need and create high needs, to be the top automatic equipment and technical solutions supplier.