Customised Metal Forging Process , Aluminium Alloy Forging

Name

forging part

Application

Bicycle ,car etc

Feature

Cost effective

Certification

Rosh ,iso9001:2008

In the simplest example of impression die forging, two dies are brought together and the workpiece undergoes plastic deformation until its enlarged sides touch the side walls of the die.

Then, a small amount of material begins to flow outside the die impression forming flash that is gradually thinned.

The flash cools rapidly and presents increased resistance to deformation and helps build up pressure inside the bulk of the workpiece that aids material flow into unfilled impressions.

Fundamentally, impression die forgings produced on horizontal forging machines (upsetters) are similar to those produced by hammers or presses. Each is the result of forcing metal into cavities in dies which separate at parting lines.

1) Material

Aluminum alloy 6061-T6, 5052, 7075 or stainless steel

2) Finishing and Treatment

Polishing, grinding, passivation, anodizing

3) Equipments involved

2sets 500 tons forging machines

4) Processes involved

CNC milling , tapping, forging , boring, EDM etc

5) Dimensional tolerance

±0.03mm or less

6) Geometric tolerance

±0.05mm or less

7) Roughness

Ra 0.025 or less

8) Production capacity

10,000pcs per month

9) Quality inspection

IQC, PQC, FQC